JTGK‑500FS Graphite Machining Center: High‑Speed Precision for Graphite Work
JTGK‑500FS Graphite Machining Center: High‑Speed Precision for Graphite Work
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JTGK‑500FS Graphite Machining Center: High‑Speed Precision for Graphite Work
In industries where graphite parts are vital—such as EDM electrode production, mold making, and semiconductor tooling—precision, speed, and durability are non-negotiable. The JTGK‑500FS Graphite Machining Center delivers all three. Engineered by Kejie Technology, it’s tailored for efficient, high‑accuracy processing of challenging graphite materials.
Why Graphite Requires a Specialized Machining Center
Graphite is brittle, abrasive, and produces dust that can compromise conventional CNC systems:
- Brittle material: Prone to chipping, needing precise toolpaths and controlled forces.
- Abrasiveness: Wears down standard spindles and tools quickly.
- Dust hazards: Graphite debris can infiltrate mechanical and electrical components.
The JTGK‑500FS is built to handle all these challenges efficiently and cleanly.
Core Features of the JTGK‑500FS
- High-Speed Spindle: Up to 24,000 RPM enables smooth cutting and fine finishes in graphite.
- Sturdy Cast-Iron Structure: FEM-optimized rigidity minimizes vibration during machining.
- Precision Motion System: Linear guideways and ball screws ensure micron-level accuracy.
- Dust-Enclosed Workzone: Prevents contamination and improves operator safety.
- Vacuum Dust Collection: Integrated filtration protects internal components and maintains cleanliness.
- FANUC/Mitsubishi CNC: Advanced control with multi-axis interpolation and probing capability.
Applications Proven by Industry
The JTGK‑500FS excels across several graphite-centric workflows:
- EDM Electrode Fabrication: Produces precise graphite electrodes for mold and die applications.
- Semiconductor Tooling: Machining graphite fixtures and jigs for wafer processing.
- Mold and Die Industry: Creating lightweight, heat-resistant graphite molds.
- Scientific/Medical Equipment: Manufacturing graphite components for sensitive instruments.
Technical Specifications Overview
Parameter | Specification |
---|---|
Travel (X/Y/Z) | 500 × 400 × 300 mm |
Table Size | 500 × 400 mm |
Spindle Speed | 24,000 RPM |
Tool Magazine | Optional 20-tool ATC |
Workzone Protection | Enclosed with vacuum dust collector |
Control System | FANUC or Mitsubishi CNC |
Performance Benefits
- Longer Tool Life: High-speed cutting reduces wear while maintaining quality.
- Exceptional Accuracy: Micron-level precision suitable for tight tolerances.
- Cleaner Operations: Dust collection creates cleaner, safer environments.
- Faster Cycle Times: Reduced manual cleanup and automated tool changes boost throughput.
Why Choose Kejie Technology?
- Proven R&D: Over 20 years of experience in graphite-specific CNC technology.
- Global Footprint: Machines installed in Asia, Europe, and North America.
- Custom Support: Options include tool changers, spindles, enclosures, and controllers.
- Service Excellence: Includes commissioning, operator training, and parts supply.
- Certifications: Compliant with CE and ISO safety and quality standards.
Optimizing Production with the JTGK‑500FS
- Define part size and material specs
- Configure spindle, ATC, and dust system
- Validate process with pilot machining
- Scale up to full production after testing
- Utilize remote diagnostics and 24/7 support
Conclusion
The JTGK‑500FS Graphite Machining Center stands out in precision graphite machining, delivering speed, accuracy, and reliability. Built to address the specific demands of graphite processing, it represents a smart investment for industries requiring clean, high-quality results. Discover more details or request a demo from Kejie Technology: JTGK‑500FS Graphite Machining Center.
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